Cable Assemblies

WELLER can support custom cable manufacturing, assemblies and testing along with our printed circuit board manufacturing and assembly services.

Custom Cable Manufacturing and Assembly Manufacturer

WELLER provide added cable assemblies services with an extensive history and strong experience in supplying our customers with a quality product, on time and at an affordable price.We are specializing in cable assembly with build-to-print services. We are specializing in custom wire and cable assemblies, as well as wire harness assemblies. We offer a varieity of cable assemblies and testing services,including JST cable assemblies, VGA cable assemblies,automotive cable assemblies, medical cable assemblies, RF cable assemblies, and consumer electronics cable assemblies, etc

WELLER closely works with our customers from the design and prototype phase of a cable project all the way through large production runs.Weller focus on custom cable assembly manufacturing, with low minimum order requirements and free engineering design services to help meet specific custom cable assembly requirement, and constantly improving our knowledge, technology, production and test equipment to provide the best possible product to our customers.

The WELLER Differentiator for Custom Cable Assemblies Manufacturing

2024/01/Custom-Cable-Assembly-Manufacturer.webpAt our professionalism, you can rely on our extensive wire and cable expertise. From the engineering department to the production team to the quality control department, WELLER has the knowledge and experience to support our cable assembly customers’specific product needs. WELLER’s engineering staff has the expertise to review a customer’s drawing or specification sheet and identify areas of significant cost savings with regards to wire or cable selection. While everything that is manufactured at WELLER is to customer specifications, WELLER sometimes offer alternatives where appropriate, but never deviates from the specs and drawings. WELLER always employs a highly skilled labor force trained to the latest IPC/WHMA-A-620 quality standards to perform accurately assemble the most intricate cable assemblies and harnesses. And as a professional cable assemblies manufacturer, WELLER takes pride in delivering the highest quality product on-time to our customers.

WELLER collaborates with our customers to help achieve their goals and expectation of a high quality product. WELLER always keeps employing a highly skilled labor force trained to the latest IPC/WHMA-A-620 quality standards to perform accurately assemble the most intricate cable assemblies and harnesses. As an professional electronics manufacturing manufacturer, WELLER takes pride in delivering the highest quality product on-time to customers. WELLER absolutely understands that communication is key and the procedures and processes that have been thoroughly implemented in the organization provide customers with real time information about order status.

Cable Assembly Manufacturing Technical Capabilities

WELLER has the advantages of having highly skilled manufacturing personnel on staff with years of field knowledge and industry expertise. WELLER is committed to continuously improving efficiencies in the production process that will result in high quality products being produced while offering reasonable cost savings to our customers. Combining that with latest automated production lines and advanced test equipment, WELLER can support a broad range of manufactured custom cable assemblies. WELLER’s capabilities range from simple single conductor core assemblies to multiple-core conductor assemblies with over 1,000 test points. WELLER’s quality control team has the experienced staff and advanced testing equipment to perform both physical and electrical testing to ensure each cable assembly is specifically manufactured and its functions as designed. WELLER’s quality inspectors are certified to IPC/WHMA-A-620 Requirements and Acceptance for Cable/Wire Harness Assemblies and can manufacture to IPC/WHMA-A-620 Class 1, 2 and 3.

Cable Assembly Markets Served by WELLER

  • Aerospace
  • Military/Defense
  • Transportation
  • Sensor
  • Solar/PV
  • Original Equipment Manufacturers (OEMs)
  • Communications
  • RF Signal

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Contact a Sales Engineer for a Wire/Cable Solution at

FAQs about Custom Cable Assembly Manufacturing

Can WELLER provide quality control test report for all of the cable assemblies that produced?

Yes, WELLER has a very robust quality control and inspection department and can supply test reports for all of the cable assemblies that it manufactures. Whether it is just a continuity check or a more involved hi-pot testing, a formal test report is always available to customers.

Can WELLER support alternate design suggestions for cable assemblies?

Yes,that is a normal work for WELLER to double evaluate a customer’s requirements and offer cost effective suggestion with respect to the bill of materials and components, as well as to the physical or electrical design of the cable assembly.

Can WELLER perform High Pot tests?

Yes, whenever required WELLER has the appropriate test equipment to properly perform a high pot test to a customer’s specifications and ensure it passes and works within specification.

Can WELLER manufacture overmolded cable assemblies?

Yes, WELLER can produce overmolded cable assemblies with the its Minijector 55P machine.

Are there standard lead times for cable assemblies?

Exactly, no. There would be so many variables when it comes to lead time. Firstly, there is the availability of the components and materials used to build the cable assembly. Secondly, the required quantity could affect lead time. Lastly,current production capacity needs to be referred. WELLER is always keeping constantly optimizing our production process and technology innovation to improve lead time and meet customer dates. With the processes and controls that are in place, WELLER is able to accurately give customers lead times that can be met.

Contact WELLER Now, One Stop Solution For PCB and Cable Assembly Manufacturer

Contact WELLER to inquire about custom cable assemblies, PCB manufacturing and assembly services.