Generally, the NPI (new product introduction) process is complex. A new product probably consist of hundreds to thousands of new parts, each of which may involve unique design, specifications, development and other specialized requirements.

WELLER’s experience let us know that a successful new product introduction determined by some key factors such as integration of the product design and the design processes align seamlessly with your product launch and manufacturing strategy. Our NPI process helps clients launch complex products by providing extensive manufacturing, testing and engineering expertise.

At WELLER, we absolutely ensure our clients get a quick turn on their PCB fabrication and assembly services and provide both scalability for volume manufacturing, as well as the flexibility to respond to your needs-meeting your quality, delivery and price requirements.

Contact us for more information about our NPI services to help you quickly launch your next product to the market.

Complete End-to-End NPI Services

  • DFM (design for manufacturability)
  • DFT (design for testability)
  • BOM review
  • Risk analysis
  • Lead-time analysis
  • Availability analysis
  • Test development and implementation
  • Test strategy/plan
  • Flying probe test (FPT)
  • In-circuit test (ICT)
  • Firmware programming
  • Functional test
  • Boundary scan
  • Customer supplied equipment
  • PPAP (production part approval process)
  • PFMEA (process failure modes and effects analysis)

Proven NPI & Transfer Process

When you cooperate with WELLER, you will get the benefits of our experience with launching new products through our learned best practices, knowledgeable resources and abundant Technology Accumulation. WELLER’S proven NPI process helps original electronics manufacturers launch complex products by providing quality manufacturing, technical support and superior engineering services, as well as flexible NPI program management methods and logistics assistance.


Seamless Prototype To Volume Solutions

WELLER provide full-solution in electronics manufacturing, rapid prototyping service to our global customers. WELLER adds competitive value to customers by providing complete prototyping, design support, value engineering consult services (DFx), build and testing services all offered under WELLER, resulting in unmatched speed-to market support with reduced go-to-market risk.

  • Electrical Design Services – with an Ecosystem of Partners (ID | Reliability | Test)
  • Rapid PCB & PCB Assembly Prototype
  • Full Suite Of Value Engineering Services (DFX)
  • Integrated & Coordinated Technology & Components Solutions
  • Rapid Prototype, NPI, Integrated Testing

Advanced Manufacturing Solutions

Our team have over 20 years of experience building highly complex assemblies…at high quality! Experience gained from cooperating with some world class EMS customer allow us to manage your project according to ISO standards. dynamically providing the necessary feedback to your engineers that will validate, reduce cost and simplify future production of your design.

Our Prototype Assembly Process Provides:

  • Utilizing the latest equipment such as high-end flex placement machines, the highest quality optical inspection equipment, gold series paste printing cameras and the latest in selective soldering machines.
  • Process controls from component kit check-in to final inspection methods.
  • Highest level of technical service, from the time you send us your files through the delivery of your finished assemblies
  • Effective communication and project management throughout your entire project with WELLER and our assigned technician
  • Focus on Quality, Technology, Engineering, and On-Time Delivery
  • Quote Delivery: 24-48 hours Upon Completion of Information
  • DFX Analyses Performed In Parallel With Rapid Prototyping
  • NPI And/Or Production Planning If Requested

Advanced Rapid Prototyping Process


Our Standard Lead Time

  • Prototype: 5-15 days, subject to customer design
  • NPI: 10-15 days
  • High Mix and Low volume
  • Volumes/Production: 2-3 weeks


  • Order any quantity, starting from just one pcs board
  • Standard inventories of generic resistors and capacitors
  • No-clean and DI water wash when requested
  • Multiple PCB Board finishes such as, HAL, HAL LeadFree, OSP, Immersion Tin, Immersion Ag, ENIG and ENEPI
  • Multiple PCB Board materials types such as FR-4 (high Tg), High frequency, Rogers, flex kapton, rigid flex, polyimide, microwave and hybrids
  • Lead-free, leaded options, and RoHs compliance

WELLER Benefits

  • Full DFX Feedback
  • DFM, DFA, DFF, DFSC Feedback
  • Accelerated NPI Process
  • Accelerated Productization Process
  • Supply Chain Strategy
  • DFT Strategy
  • Faster Time To Market
  • Seamless / Transparent Transition From Concept To Production

Building Products For Success

Design Services – Prototyping Support

If you need any assistance regarding design schematics, WELLER can provide necessary support behind your this critical first step. Our expert consulting design engineers (available based on your project’s requirements) can collaborate with your designs to create schematics and PCB layouts (by software Altium or Cadance, including Gerber files and BOM) to your specifications -incorporating DFM/DFA/DFT principles throughout the process.

Engineering Services – Value Engineering (DFX) & Feedback

With over 20+ years of electronic manufacturing experience, our team is acutely aware of the impact a well-designed PCB assembly can have on the near and long-term costs associated with the manufacturing and testing of your PCBA, as well as your final product’s speed to market. Our design for excellence (DFx) review process provides DFSC/DFF/DFA/DFT/DFM improvement recommendations to your engineering team throughout the entire “concept to completion” process.

  • Perform a full BOM review analysis which focuses on price optimization, material sourcing, AML, compliance, supply and lifecycle as part of the design for supply chain (DFSC) process
  • Improved printed circuit board (PCB) production yield and cost with design for fabrication (DFF) reviews
  • Improved PCB assembly yield and reduced labor content with design for assembly (DFA)
  • Improved coverage and final yield, reduced RMA and field failures with Design for Test (DFT)
  • Reduced engineering development and resources, improved time to market (Test Development)
  • Improved production stability and predictability with design for manufacturability (DFM) review
Post Build
  • Continuous improvement and enhancement

For more information about New Product Introduction please Contact Our Sales.

PCB Fabrication

PCB Assembly

Firmware Burn-in & Test

Box Building Assembly

Contact WELLER Wow with Your New Product Introduction Needs