Custom EMI shielding cover placed over RF module on PCB during SMT assembly, part of electronics manufacturing services
Array of custom EMI shielding covers after photo etching process, ready for PCB assembly in electronics manufacturing services
Custom EMI shielding cover placed over RF module on PCB during SMT assembly, part of electronics manufacturing services
Array of custom EMI shielding covers after photo etching process, ready for PCB assembly in electronics manufacturing services

EMI Shielding Cover – Precision EMI/RFI Shields for Electronics Manufacturing

Core Advantages

Material

Nickel Silver (C7521), Tin-Plated Steel, or CuFe Alloy

Surface Finish

Tin Plating / Nickel Plating / Silver Plating

Flammability Rating

V-0 (for coated versions)

Application

RF Modules, Wireless

Consulting

+86 755 2828 2776

Business Hours (Mon.-Sat.)

9:00 - 18:00

Key Specifications & Technical Parameters

CNC-pressed or photo-etched EMI shielding covers provide exceptional attenuation (up to 80 dB at 1 GHz) while maintaining mechanical integrity. Ideal for noise-sensitive applications including wireless transceivers, automotive ECUs, and industrial control systems. Our electronics manufacturing services integrate shielding production directly with PCB assembly to ensure perfect fit and reduced lead times.

Basic Features

Material Options

Nickel Silver, Cold-Rolled Steel, Copper Alloy, Stainless Steel

Manufacturing Process

Precision Die Cutting / Photo Etching / CNC Press Brake

Surface Treatment

Tin, Nickel, Silver, or Solder-Coated (Lead-free)

Typical Value

Shielding Effectiveness

60–80 dB (30 MHz – 6 GHz)

Material Thickness

0.10 mm – 0.50 mm

Flatness

≤ 0.05 mm

Density

8.9 g/cm³ (for Nickel Silver)

Selection Reference

Design Challenges

Smallest Saleable Unit

Component Placement

10 pieces (prototype) to 100,000+ pieces (mass production)

Performance Level

Excellent attenuation, solderability, and corrosion resistance

Critical Value

Manufacturing Tolerance

±0.05 mm (standard), ±0.02 mm (precision)

Max Part Size

300 mm × 300 mm (larger on request)

Lead Time (Prototype)

5–7 business days

Reference list

Operating Temperature

 -40°C to +125°C (Tin-plated version)

Solder Reflow Compatibility

Lead-free reflow up to 260°C peak

Corrosion Resistance

96 hours salt spray (for plated surfaces)

Quality Specification

Material Certification

RoHS, REACH, Conflict Mineral Compliant

Surface Finish Standard

ASTM B545 (Tin), ASTM B689 (Nickel)

Quality System

ISO 9001:2015, IATF 16949 (automotive), IPC-A-610 for assembled PCBs

Quality Assurance

In high-reliability applications like wireless infrastructure, automotive telematics, and medical telemetry, the integrity of an EMI shielding cover is critical to system performance and regulatory compliance. Our shielding covers are manufactured under strict quality controls, ensuring each unit meets rigorous attenuation and mechanical standards. Every cover undergoes dimensional inspection, flatness testing, and solderability verification to guarantee performance under continuous thermal cycling and vibration.

Wirless

Antenna

RF

Medical telemetry

Attenuation at 1 GHz
db
Peak
0 °C
Salt spray
0 hours
Precision tolerance
± 0.001 mm

Product Details

Discover our precision assembly processes, quality controls, and the technical expertise behind our IPC Class 3 PCB assembly services.

Product Overview

Discover our material selection, process workflow, and quality control for precision EMI shielding covers – designed to integrate seamlessly with normal PCB assembly flow.

Core Advantages

Technical Features

We use a tightly controlled process – from material inspection to final testing – to ensure stable, reliable shielding quality, especially when paired with PCB assembly workflows.

1
Material Inspection & Preparation

Incoming coils or sheets verified for thickness, flatness, and coating.

2
Tooling & Programming

CAD-driven toolpath generation for etching or stamping d

3
Precision Forming

Photo etching (burr-free) or CNC press brake (for bent designs).

4
Surface Plating

Tin, nickel, or silver plating to enhance solderability and corrosion resistance.

5
Quality Inspection

Vision system checks dimensions, flatness, and edge condition.

6
Optional Pick-and-Place Tray Packaging

Tapes or trays compatible with SMT lines.

7
Final Cleaning & ESD Packaging

Ultrasonic cleaning (if required) and anti-static bag

8
Documentation & Delivery

Inspection report, material cert, and CoC included

Leveraging stringent material selection and scientifically engineered processes – from raw coil to finished shield – our EMI covers deliver superior attenuation and mechanical consistency for even the most sensitive RF designs.

Precision Dimensional Control

Photo etching achieves ±0.02 mm tolerances with no burrs or stress, ensuring consistent placement during high-speed PCB assembly. The cover sits flush against ground pads without rocking.

Optimized Attenuation Profile

Material thickness, alloy composition, and vent pattern are engineered for maximum shielding effectiveness across specific frequency bands – from AM/FM to 5G sub-6 GHz.

SMT-Ready Design

Every cover is designed for automated pick-and-place. Flatness and edge geometry are controlled to prevent nozzle pickup failures, and optional solder tabs enable reflow attachment alongside other SMT components.

Application Areas

We utilize advanced manufacturing processes to ensure every EMI shielding cover meets industrial-grade standards – ideal for use in your electronics manufacturing services supply chain.

Wireless Communication Modules

Wi-Fi, Bluetooth, LoRa, Zigbee, and cellular (4G/5G) modules requiring isolation from adjacent noise sources.

Wi-Fi

Bluetooh

LoRa

Automotive Electronics

ECUs, ADAS controllers, telematics units, and infotainment systems demanding reliable shielding under thermal cycling and vibration.

ECUs

ADAS controllers

Telematics units

Medical Devices

Patient monitors, portable ultrasound, and implantable device programmers requiring EMC compliance (IEC 60601-1-2).

Patient monitors

Portable ultrasound

Implantable device

InIndustrial Control Systems

PLC I/O modules, motor drives, and fieldbus couplers where electromagnetic noise can corrupt data.

PLC

Motor drives

Fieldbus couplers

Consumer Electronics

Smart speakers, gaming consoles, and tablets – especially compact devices with dense component placement.

Speakers

Gaming console

Gaming tablets

Telecommunications Infrastructure

Base station filters, small cell radios, and optical transport gear needing stable attenuation over temperature.

Base station

Small cell radios

Optical transport gear

Project Story

A European automotive Tier 1 supplier needed to reduce EMI crosstalk in a next-generation ADAS ECU. Our nickel-silver shielding covers, placed directly over the processor and DDR memory during PCB assembly, achieved 75 dB attenuation at 2.4 GHz. The covers passed 1,000 thermal cycles (-40°C to +125°C) and were delivered in tape-and-reel packaging for their SMT line – all within 6 weeks.

Attenuation at 2.4 GHz.
0 dB
Minimu thermal cycles (-40°C to +125°C)
500
Annual shipping quantity
0 +

Nickel-silver shielding covers

Placed directly over the processor and DDR memory

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